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Automatic Assembling and Pouching Machine AP3000

The full-automatic cassettes assembling and pouching machine is an automated equipment that cuts the semi-finished uncut sheets of biomedical diagnostic test strips or biochemical test strip into strips of specified width after feeding by the automatic feeding system, and loads the strips into the plastic bottom cassettes and automatically rejects defective strips, and then transfer the top cassettes right above the bottom cassettes then close them and press them tightly and outputs finished cassettes. Then the finished cassettes are delivered to pouching machine for packing together with desiccant in pouch. Afterwards pouches with cassette and desiccant in it are sealed and then output. Modules of cassette assembling machine and pouching machine can be customized to meet specific requirements of customers.

Model: AP3000

This equipment uses vibration plates for materials feeding. It automatically distinguishes the head and tail as well as the front and back sides of cassettes by vision system. To ensure the quality of cassettes assembling, CCD vision inspection will be proceeded respectively at the stations of strip cutting, strip loading, cassettes closing. Unqualified materials will be rejected to ensure the quality and qualification rate of the final products.

Main technical parameters:

Voltage: AC220V 50Hz

Power: 5.5KW

Weight: approximately 1,400 kilograms

Efficiency: ≥2000PCS/ hour

Finished product qualification rate: 99.8%

Air source pressure: 0.5 to 0.8MPa

Air consumption: < 1m³/min

Quantity of materials fed at one time: 30 to 50 uncut sheets, over 1,000 bottom cassettes/top cassettes/desiccants, and over 500 aluminum foil pouches

Adjustment range of uncut sheets: length 280-310mm, width 50-80mm (Some parts need to be customized according to the customer’s materials)

Finished uncut sheet front edge: 2.5mm (default: 2.5mm, range can be set)

Residue of uncut sheet tail material: ≤4mm

Setting range of the cutting width: 2.5-6.0mm

Cutting accuracy of the test strip: ±0.05mm

CCD vision misjudgment rate: < 0.3%

Desiccant compatibility width: 35-45mm in length and 18-20mm in width

Aluminum foil pouch compatible widths: length 120-160mm, width 60-85mm

The adjustable range of the cassettes: length 65-100mm, width 18-32mm (Some parts need to be customized according to the customer’s materials)

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